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Note: It is best to use new flange gaskets when
installing new pipes. These are readily available from your
local dealer. |
1.
REMOVE COMPLETE STOCK EXHAUST SYSTEM.
2. Install 2) 5/16” x 1” bolts into slide bracket located on the
collector pipe. (fig 1)
3. Install rear pipe (short pipe) using new flange gasket. At
this point, only hand tighten nuts.
4. Install front pipe following the above instructions.
5. Slide collector over primary pipes. (Although this is a slip
fit and should provide a good seal if everything is bolted on
straight, it will be best to use a High Temp. silicone (RTV) on
both ends of the primary tubes to seal the collector).
6. The collector bracket will bolt to the factory location.
7. Making sure both pipes are parallel, hand tighten both 5/16"
bolts through factory bracket location.
8. Now tighten both flanges evenly to manufacturers torque
specifications.
9. Finally, tighten bolts on slide bracket, then using a second
5/16" nut, hold the first nut, on the collector bracket with a
½” wrench and using another ½” wrench tighten second nut locking
both nuts together.
10.
Double check that all bolts are tight before starting the
motorcycle.
11. Re-tighten all bolts after 100 miles.
Note: concerning muffler
insert. Although a 2 disk insert muffler is included with the
short collector, it was not designed to use a muffler. If you
want to use the muffler, it may have to be knocked in with a
soft mallet. You will have to drill a hole in the collector for
bolting the insert on. See instructions with the CC Insert.
Note: To
gain the most potential from your new exhaust system, it is
recommended that your dealer rejet the carburetor for maximum
performance. For fuel injected models, it is recommended to use
the PMRT EPROM chip available from Car Chemistry, Inc. or, one
of the adjustable fuel management systems that are available. |
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THIS
INFORMATION IS FURNISHED WITHOUT WARRANTY, REPRESENTATION,
INDUCEMENT OR LICENSE OF ANY KIND, EXCEPT THAT IT IS ACCURATE TO
THE BEST OF CAR CHEMISTRY, INC., KNOWLEDGE OR OBTAINED FROM
SOURCES BELIEVED BY CAR CHEMISTRY, INC. TO BE ACCURATE, AND CAR
CHEMISTRY, INC., DOES NOT ASSUME ANY LEGAL RESPONSIBILITY FOR
USE OR RELIANCE UPON SAME. |
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